Cutting & Stripping machines

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M/s ‘machine makers r.s.’ Have developed and manufactured a range of ‘Automatic Wire Cutting cum Insulation stripping machines’.

Each one of them is an accurate and efficient machine to cut PVC coated electric wires and also to remove the insulation from both ends. That is to cut and strip wires from a bundle of wire, so as to make them ready for wiring and harnessing.

These machines are user-friendly, tabletop, fully automatic machines. They are incorporating the state of the art technology and are economic alternative to costly imported machines. And these machines can be run continuous unlike Cheaper Chinese machines. These machines can cut and strip single core, multi-strand PVC insulated electric wires. Partial as well as full stripping is possible.

A production rate of around 2500 wire pieces per hour can be achieved (Refer table on the next page). Smaller wires can be fed two at a time to get almost double productivity.

These machines are manufactured with high quality, robust, imported stepper or servo motors. Machines are supplied with V blades for cutting and stripping a range of wires.

These machines come with Microprocessor or PLC based controls. These controls are provided with adequate cooling fans. This is essential for hot Indian conditions in summer. Apart from standard control configuration, PC based control system giving a complete database solution with wire planner is also available, for some of these machines, at extra cost.

Machines require single-phase 220 V AC stable electric supply and a compressed air supply at 4-bar pressure.

Wires from 0.5 sq mm to 6 sq mm can be processed on model RAE-Ser-1.
Machine model CTSS 33 is suitable for wires from 0.5 sq mm to 2.5 sq mm.
For wires/battery cables from 8 sq mm to 50 sq mm, model RAE-Ser-11 can be used.
For wires from 0.5 to 16 sq.mm, Model RAE-Ser-2 is most suitable.

Some of these machines can be fitted with attachments for twisting and slitting at extra cost.


Special machines for specific customer needs can also be developed by m/s ‘machine makers r.s.’.

Specifications

• “MICROPROCESSOR controlled machines with smart display.
• Fully automatic machine. Setting is completely digitized and mostly automatic.
• Machines for both side stripping. (Can also do single side stripping and also only cutting).

Performance Range

Wire Cross section	Model CTSS 33 : 0.5 to 2.5 mm2 (Contact us for sizes outside this range)
Length Selection	Standard range: 50 mm to 9 meters, in steps of 1mm; Range can be extended to get 20mm to 25 meters
Accuracy	+/- 0.2% (min. +/-1.5 mm)
End Stripping	Upto 35 mm at both ends (subject to material friction) Partial as well as Complete stripping possible
Middle Stripping	Upto 2 windows max. (Conditions apply, In select models only)
Multiple Wire Processing	CTSS 33 can process 2 wires at a time for Wires upto 1.0 Sq.mm. For higher sizes, machine will process 1 wire at a time.
Wire Types	Single core with single or multiple strands / Flexible or rigid
Max. Outside Diameter	6 mm
Changeover setting time	30 sec typically.

Technical Data

Machine Housing	Separate housing for machine & Control panel
Mechanical system	Rugged machine with precision mechanical system
Electronic system	Separate control panel with PLC and drives
Wire feed system	2 stepping motors with 4 feed rollers, variable speed
Cutting & Stripping system	V blade pair with stepping motor, variable speed and PLC controlled strokes
Length Measurement system	Directly by stepping motor control
Power	220V / 50 Hz, other options upon request
Compressed air	5 to 7 bar, 70 to100 psi, 40 lpm (less than 0.5 hp)
Dimensions	Main Unit : 400mm X 400mm X 275mm(h) Control Panel : 585 mm X 275mm X 465 mm (h) Control Panel is normally kept below work table

Production Speed

Style	100mm	500mm
Only Cutting	8000/hr. (15000/hr)	6000/hr (11000/hr)
Cutting and single Side stripping	4500/hr (8500/hr)	4000/hr (7000/hr
Cutting and both Side stripping	2800/hr (5000/hr)	2300/hr (4000/hr)

* Speed for 0.5 sq mm multi-strand wires
* Even higher speeds have been achieved in many cases.
*Speeds mentioned in bracket are with two wires at a time.

Voltage servo-stabilizer (2KVA) or CVT (1KVA) is must, to be arranged by you. Proper earthing is essential.

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Specifications

• Machine for 2 wires at a time, of upto 6 sq mm.
• High Speed machine with Servo Technology
• Upto 2 mid-strippings possible (conditions apply)
• Machine and Controls in a single housing

Salient Feature

• Machine controlled with PLC.
• touch panel display having easy to use graphic interface
• Fully automatic machine. Setting is completely digitized and mostly automatic.
• Machines for both side stripping. (Can also do single side stripping and also only cutting).

Performance Range

Wire Cross section	Model RAE-Ser-1 : 0.5 to 6 mm2 (Contact us for sizes outside this range)
Length Selection	Standard range: 50 mm to 9 meters, in steps of 1mm; Range can be extended to get 20mm to 25 meters
Accuracy	+/- 0.2% (min. +/-1.5 mm)
End Stripping	Upto 30 mm at both ends (subject to material friction) Partial as well as Complete stripping possible
Middle Stripping	Upto 2 windows max. (Conditions apply, In select models only)
Multiple Wire Processing	Can process 2 wires at a time for Wires upto 6.0 Sq.mm. For rigid wires, the machine may get de-rated.
Wire Types	Single core with single or multiple strands / Flexible or rigid
Max. Outside Diameter	6 mm
Changeover setting time	30 sec typically.

Technical Data

Machine Housing	Machine housed in “Industrial” frame with Aluminium Profiles.
Mechanical system	Rugged machine with precision mechanical system
Electronic system	PLC and drives
Wire feed system	2 Servo motors with 4 feed rollers, variable speed
Cutting & Stripping system	V blade pair with Servo motor, variable speed and PLC controlled strokes
Length Measurement system	Directly by Servo motor control
Power	220V / 50 Hz, other options upon request
Compressed air	5 to 7 bar, 70 to100 psi, 40 lpm (less than 0.5 hp)
Dimensions	500mm X 620mm X 335mm(h)

Production Speed

Style	100mm	300mm	500mm	1000mm	2500mm
Cutting and both Side stripping	4000/hr (7200/hr)	3700/hr (6650/hr)	3300/hr (6000/hr)	2800/hr (5000/hr)	1800/hr (3250/hr)

* Speed for 0.5 sq mm multi-strand wires
* Speeds mentioned in bracket are with two wires at a time

Attachments: Twisting attachment is available (at extra cost) for this machine (conditions apply) Slitting attachment is available (at extra cost) for this machine (conditions apply)

Voltage Servo-stabilizer (2 KVA) or CVT (1 KVA) is must, to be arranged by you. Proper earthing is essential.

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Specifications

• This is basically a RAE-Ser-1 machine with slitting attachment.
• Machine suitable for Slitting & Stripping of Flat Ribbon Cables (PVC insulated Copper Wires)
• Machine uses applicator which is specially assembled to suit your specific flat cable
• A separate applicator may be required for every different type of cable
• Slitting performance is greatly affected by Quality of wire (PVC Quality, Consistency of wire Dia)
• Compressed air supply is MUST to operate this machine.
• 2 applicators are supplied free with the machine

Salient Feature

• Machine controlled with PLC.
• touch panel display having easy to use graphic interface
• Fully automatic machine. Setting is completely digitized and mostly automatic.
• Machines for both side slitting and stripping. (Can also do single side stripping and also only cutting).

Performance Range

Wire Size	Upto 9 mm wide or 6 core ribbon (whichever less) (Contact us for sizes outside this range)
Length Selection	Standard range: 200 mm to 9 meters, in steps of 1mm;
Accuracy	+/- 0.2% (min. +/-1.5 mm)
End Stripping	Slitting upto 50 mm from both sides Stripping upto 8 mm on both sides
Wire Types	Single core with multiple strands (Flexible)
Max. Outside Diameter	2.5 mm for slitting, 6 mm for cutting stripping
Changeover setting time	5 to 15 min. typically.

Technical Data

Machine Housing	Machine housed in “Industrial” frame with Aluminium Profiles. A separate attachment for slitting.
Mechanical system	Pneumatic slitting unit fitted on main machine. Rugged machine with precision mechanical system
Electronic system	PLC and Drives
Wire feed system	2 Servo motors with 4 feed rollers, variable speed
Cutting & Stripping system	V blade pair with Servo motor, variable speed and PLC controlled strokes
Slitting System	Pneumatically actuated. With individual slitting tools (applicator) for individual wire
Length Measurement system	Directly by Servo motor control
Power	220V / 50 Hz, other options upon request
Compressed air	5 to 7 bar (70 to100 psi), 100 lpm (less than 1 hp)
Dimension	500mm X 620mm X 335mm(h)

Production Speed :. Processing speed between1000 to 1600 cables per hour

Voltage Servo-stabilizer (2 KVA) or CVT (1 KVA) is must, to be arranged by you. Proper earthing is essential.